Luke Cuenco 08.05.25

At this time I’ve received one thing particular to share from a latest journey to the Benchmade Knife Firm’s facility in Oregon Metropolis, Oregon. Having grown up in Oregon and dwelling within the Portland metro space, it’s fairly well-known that Portland as a metropolis is a “knife metropolis.” Benchmade is one in all many premium knife makers alongside Leatherman, CRKT, and Steelport knives, simply to call just a few. Nevertheless, most individuals don’t know that. That’s why I’m excited to share my latest adventures with you guys on the Portland Knife Center of Excellence. At this time, we’ll be speaking about my mini journey at Benchmade, only a quick 20-minute drive from the place I stay. For those who’re an EDC junkie like me, you understand Benchmade is a reputation that carries weight—pun meant. This wasn’t only a tour of their manufacturing unit; it was an opportunity to roll up my sleeves and construct my very own Benchmade Bugout because the staff there had arrange a small exercise for tour attendees to see what their staff does every single day on the manufacturing unit flooring. At this time, we’ll go over the historical past of Benchmade, their wonderful Oregon facility, and why the Bugout’s minimalist design is pure genius for an inexpensive, high-quality EDC blade.
Benchmade Protection on AllOutdoor

The Benchmade Bugout & A Peek Inside Benchmade’s Oregon Metropolis HQ
Benchmade’s Roots and the Oregon Metropolis Vibe
Benchmade’s story kicks off in 1979 when Philippino-Portugese Les de Asis began Bali-Music, a small outfit targeted on butterfly knives – therefore why many will discuss with any butterfly knife as a Bali-Music. By 1988, they rebranded to Benchmade, a nod to mixing handmade high quality with manufacturing unit precision. The transfer to Oregon Metropolis in 1990 was a pivotal transfer, letting them scale up whereas maintaining that craftsman’s contact. Strolling into their facility, you’re feeling the historical past, many years of innovation in each nook, as there’s a life-size mural with this historical past proper on the partitions of the Benchmade HQ. The subsequent room over (the manufacturing unit flooring) hums with CNC laser cutters and machines carving out blades, laser engravers including customized touches, and high quality management of us obsessing over each element. It’s a mixture of high-tech and human talent that makes Benchmade knives stand out as each a prolific and high-quality knifemaker.

The tour gave us a front-row seat to the motion. From uncooked metal sheets being laser-cut to completed folders and stuck blades, each step is dialed in. The professionals on the ground? They’re like knife-making ninjas, assembling complicated fashions just like the Bugout in much less time than it takes me to brew espresso. Watching a few of them work was humbling, particularly when it was our flip to strive assembling our personal knives. Spoiler: it’s more durable than it seems to be.
The Bugout: Mild, Easy, Excellent
For those who haven’t dealt with a Benchmade Bugout (model 535), you’re lacking out on among the finest EDC knives ever made. Launched in 2017, this factor weighs a ridiculous 1.85 ounces, with a 3.24-inch CPM-S30V blade and Grivory handles that preserve it slim at 0.42 inches thick. It’s the type of knife you overlook is in your pocket till you want it, whether or not you’re slicing open an Amazon field or prepping kindling on a backcountry journey. The AXIS lock, a Benchmade staple, is buttery clean and ambidextrous, making it a breeze to open and shut with out risking your fingers, not less than should you’re assembling it appropriately.

What makes the Bugout shine is its no-nonsense design and easy set of elements that make it a extra inexpensive possibility with an excellent blade at its core. The drop-point blade is a slicer’s dream, with a skinny 0.09-inch profile and a excessive flat grind that tackles every thing from rope to venison. The Grivory handles—mainly a flowery nylon-polymer—preserve the burden down, although some of us gripe about slight flex below onerous use. Me? I feel it’s a good commerce for a knife this mild. Benchmade’s gone wild with variants, too, just like the 535-3 with carbon-fiber handles and an S90V blade for many who desire a premium tremendous corrosion-resistant possibility. However the base mannequin? It’s all you want for many EDC duties, and since they arrive in nearly any shade and may be customized engraved by request, they make nice private presents too!

My Bugout Construct: Not as Simple because the Execs Make It Look
The actual enjoyable got here when our tour group received to construct our personal Bugouts. They handed us a equipment: a stonewashed S30V blade, Grivory scales, AXIS lock elements, a deep-carry clip, and a handful of tiny screws, thread locker and oil. Sounds easy, proper? Nope. The professionals made it seem like a two-minute job—line up the blade, pop within the AXIS bar, safe the pivot, and tighten every thing down. In the meantime, most of us have been fumbling like we’d by no means held a screwdriver earlier than. I dropped a screw (traditional), misaligned the blade as soon as, and spent method too lengthy ensuring the AXIS lock clicked excellent and the blade would swing free with out being unfastened. The springs in that lock mechanism? Tiny and unforgiving.


It took me a stable quarter-hour to get my Bugout collectively, and I wasn’t alone—a lot of the group was in the identical boat, laughing by means of our struggles. This course of actually gave me a complete new appreciation for each the handbook labor that goes into a few of Benchmade’s knives, in addition to the automation processes they’ve been in a position to implement in order that repetitive and irritating jobs may be completed extra rapidly and let workers attend to different duties that require a extra human contact. Merely put, it was a stark reminder of the talent behind each Benchmade blade, even when most of that talent has been put into designing and programming a machine that may preserve issues constant for the shopper and for Benchmade. After I lastly completed, I held up my Bugout. It felt private, like I’d earned it though it’s a daily off-the-shelf merchandise from Benchmade that guidelines their EDC blade lineup.


As a remaining added deal with on prime of a fantastic tour and a enjoyable studying expertise, Benchmade had our knives laser-engraved in-house with our names. A pleasant function you may as well reap the benefits of once you order a knife from Benchmade.

Ultimate Ideas
The Bugout’s a legend for a purpose. It’s not simply the burden or the lock—it’s the way it suits into your life. Hikers adore it for its ultralight carry; city EDC of us dig its slim profile for denims or slacks and shorts. At round $190 for the bottom mannequin, it’s not the most cost effective, and a few argue you will get shut with a Spyderco Para 3 or Hogue Deka for much less. However Benchmade’s LifeSharp service—free sharpening and tune-ups for all times makes it a greater possibility for my part should you’re a heavy consumer. My solely gripe? The Grivory can really feel a contact plasticky should you’re used to G10 or metallic handles, nevertheless it’s a small worth for that weight financial savings.

Constructing my very own Bugout at Benchmade’s facility was a bucket-list second. It wasn’t simply in regards to the knife; it was about connecting with an organization that’s been perfecting its craft for over 40 years in my hometown. The Oregon Metropolis plant is a love letter to American manufacturing, and the Bugout is proof you don’t want bells and whistles to make an EDC blade nice. What’s your favourite EDC knife? Drop it within the feedback, and let’s discuss gear!



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